Details, details -- and tools

Now that the spoon bowls are nicely shaped, I am going to move on to the vines. These need to work over and under each other, but don't need the formality and regularity of Celtic knotwork. The idea is that they appear organic and natural, so I will round them over much more than a Celtic knot and try to get a more 'random' feel to their movement up the spoon handle.
To achieve this look, I begin by gently ramping down the wood on either side of an 'over', thus creating the 'under'. I don't take too much off initially; I just take enough so that I can see the over under pattern clearly. By taking a shallow cut, I can rectify mistakes in the 'over/undering' or can change the pattern if I prefer a different order. If I commit to a deep cut and make an error, I can easily find myself in hot water. I use a simple straight knife for this process. The straight knives I use tend to have very short and pointy blades. These give me access to tight areas and keep me from getting carried away and cutting too much material at a pass.

I am a great believer in taking multiple shallow cuts rather than getting all excited and pulling off great heaving strips with big deep passes. Its easier on the hands, the spoon and the state of my mental health to take my time and not push things. When the over and unders are completed, I round over the edges quite heavily with the knife and with some small files. With the rounding over looking good, I finish the vines with some cloth backed abrasive paper which I tear into thin 6 inch strips and draw back and forth over the edges for a final rounding.

In response to questions I have received about the knives I use, I have included this slightly blurry shot of my straight knife collection. These knives are the ones I use for all my spoon carving. They are all inexpensive tools but they are the workhorses of my art. As long as the steel is of good quality and will hold a sharp edge, any one of these little knives is capable of helping me to carve a beautiful spoon. Nothing fancier or more technical is necessary!

I began my spoon carving career with the chip carving knife at the bottom of the photo. This economical knife will do everything a beginning carver requires and it won't break the bank when you visit the tool dealer!

The pointy Flex Cut brand knife above it was my second knife and has an ergonomically designed handle which makes long carving sessions a much more comfortable proposition. The skew bladed Japanese knife second from top is one that I use for getting into tight corners and for shaping edges. Its a lovely knife, but its skew shape has taken some getting used to and it might not be a good knife for a beginner.

But it is the top knife which currently has my heart! A Flex Cut brand knife endearingly known as a 'pelican', it is an absolutely sweet little knife. With a tiny blade and comfy handle, pelican and I spend many hours together and I would recommend this style of knife above all others for serious lovespoon carving.

Taking Shape

Well, the fun stuff has finally started. I've been busy scroll sawing out the shape of the spoon and am very pleased with how the wood has responded. There is lots of lovely grain patterns which should make the bowl and the leaf look really vibrant and the wood has been cutting evenly with no splitting or shattering. Wood this old and dry can sometimes be a bit brittle, but this walnut seems very good. The dowel that I came across last week shows up pretty well in this photo, but won't be quite so visible when the spoon is complete. I'm very pleased with the proportions and am even more confident that this will be a very smart spoon when complete.

In the second picture I have begun carving out the spoon bowl using a hand-made bent knife. These are specially made for me by Mike Komick at Preferred Edge Tools who specializes in crafting razor sharp, beautifully made blades. In the old days, the Welsh carvers used a ferocious looking bent bladed knife called a 'twca cam' which was often fashioned from whatever metal was at hand. Thankfully for me, I can rely on Mike to use the very best steel so that I can reap the benefits of a good, keen edge. Many carvers use gouges, electric grinding tools and curved scrapers to achieve the same ends, but I personally prefer the bent knife.

Carving the spoon bowl is one of my favourite parts of the process and is one I am happy to spend a good deal of time on. I tend to think that a lot of spoon carvers consider their bowls an afterthought with the lack of attention they give them showing up as a clunky and unsightly end to their hard carving efforts on the handle. But I'm starting to get preachy, so I'll get back to the tools and see how things shape up.

Before I go though, I hope that you are enjoying the blog so far and that you will feel inclined to donate a dollar or two to the Left Coast Eisteddfod! Every dollar you gift will equal a chance to win this spoon when it is completed. I hope you'll join in and I wish you good luck!

Forming the silhouette

After a rather frustrating 'down time' due to a computer virus, I've got my photo file back and can resume spoon blog entries!

I've now glued a photocopy of the spoon design to the wood and have roughed out the overall shape of the spoon with a scroll saw. Unfortunately, you can't see much yet as all the good stuff is hidden under a layer of paper. But for me, I can see the wood left behind and I have a good idea of what awaits me when I start carving! When I flip the piece over, the proportions seem right and I am confident that the various vagaries of the wood grain will line up where I want them.

The second picture is a close-up showing an old dowel which must have linked the panel this spoon was cut from to another in bygone days. The dowel won't be seen when viewing the final product from straight-on but it will be visible on the side view. I have decided not to bother trying to remove it and repatching it with a walnut plug though. This old dowel's inclusion in the spoon won't do any harm structurally or visually, but it will lend some quirky charm and will be a good talking point! After all, how many people have a dowel which is potentially a hundred and fifty years old in their lovespoon!!

" A Regal Looking Spoon"

I've cleaned up the board a bit and swept off the dust of ages. What is revealed is a nice sweeping grain figure which should yeild a nice spoon. As I thought, the piece right on the edge worked really well for our purposes. It's a great feeling to be able to recycle a lovely old piece of wood like this, especially knowing that it was destined for a trip to the landfill! I don't often work with walnut, but it always yields a regal looking spoon with a rich, dark colouration.

As you can see in the second picture, I've roughed out the spoon blank and have slightly domed the top surface to add some vitality and movement to the carving. Eventually, I will hollow the back a bit to give the spoon a graceful sweep. At this stage of the game, I can also get a good idea of how the final grain will look. Although it is a bit wider than I had expected, it has a nice flow and the slight angle gives it some drama. There is also a nice swirl in the area which will become the maple leaf which should add some nice shimmer to the finished leaf.

I'm looking forward to glueing the pattern on and starting the cutting. I know it isn't very exciting or dramatic at the moment, but once the cutting starts, the spoon will really take shape and things will get much more interesting

The walnut board from which the spoon will emerge

Here it is, the walnut board from which the Eisteddfod spoon will emerge!

Although it doesn't look like much at the moment, especially covered in dried glue, flecks of old paint and the dust of a century and a half, I am very confident there is a spectacular spoon waiting inside.

As you can see, there are a number of holes scattered around the board which were where big screws or nails were driven through the old cabinet holding it to the wall. I have found two or three different areas of this piece where the spoon will fit without running into a hole, so now I just have to settle on the one I think will yield the sweetest grain figure. Right now, I'm leaning heavily to using the wood nearest the edge of the board as it has a section of swirling grain which should line up right where I want the bowls to be. That will make the carving a bit trickier in this area, but will make spectacular bowls which should shimmer as light passes over them.

This wood has something of a history the condensed version I will relate. Apparently, the wood forms the back panels of a wonderful bar which originally was built approximately 150 years ago for a steam ship which traversed the seas between Ireland, the UK and Europe. When the ship was scrapped, the bar was removed and spent many years in a small town pub in Ireland. A number of years ago the bar was purchased by a large hotel in Victoria BC who have now used it as the centerpiece of their off-license shop. The back panels were unnecessary during installation and were scrapped. Fortunately for me and whoever gets this spoon, the pieces were retrieved from the dumpster and found their way to me, where they found a very warm welcome and the opportunity for a new life.

I can't wait to see how this lovespoon turns out!